Unit I: Study of Power Devices

Latching and Holding Current (Questions 1, 2, 3)

Question: What are latching and holding currents? What is the difference?

  • Latching Current (IL):
    • Minimum anode current needed during turn-on for SCR to remain ON after gate signal removal.
    • Related to turn-on process.
  • Holding Current (IH):
    • Minimum anode current needed to keep SCR in ON state.
    • Falling below IH turns SCR OFF.
    • Related to maintaining conduction / turn-off condition.
  • Difference:
    • IL > IH.
    • IL associated with turning ON, IH associated with staying ON.

Power Device Comparison (Questions 4, 12, 23)

Question: Difference between SCR, MOSFET, IGBT.

  • SCR (Silicon Controlled Rectifier):
    • Type: Thyristor, current-controlled latching switch.
    • Structure: PNPN.
    • Control: Gate pulse turns ON; turns OFF when anode current < IH or reverse biased.
    • Speed: Slow.
    • Ratings: High V, High I.
    • Loss: Low conduction loss.
    • Use: Phase control, high power rectification.
  • Power MOSFET:
    • Type: Field Effect Transistor, voltage-controlled.
    • Structure: Unipolar (N or P channel).
    • Control: Gate-Source Voltage (VGS) controls ON/OFF.
    • Speed: Very Fast.
    • Ratings: Medium V, Medium I (Si); Higher with SiC/GaN.
    • Loss: Higher conduction loss (RDS(on)), low switching loss.
    • Use: High-frequency SMPS, low/medium power.
  • IGBT (Insulated Gate Bipolar Transistor):
    • Type: Hybrid (MOSFET input, BJT output), voltage-controlled.
    • Structure: Combines MOS gate and Bipolar structure.
    • Control: Gate-Emitter Voltage (VGE) controls ON/OFF.
    • Speed: Medium (faster than SCR, slower than MOSFET).
    • Ratings: High V, High I.
    • Loss: Low conduction loss (like BJT), higher switching loss than MOSFET.
    • Use: Motor drives, inverters, medium/high power.

Question: Difference between BJT & MOSFET.

  • BJT (Bipolar Junction Transistor):
    • Control: Current controlled (Base current).
    • Input Impedance: Low.
    • Structure: Bipolar (uses electrons and holes).
    • Speed: Slower than MOSFET.
    • Conduction Loss: Low Vce(sat).
    • Thermal Stability: Prone to thermal runaway (negative temp coefficient).
  • MOSFET:
    • Control: Voltage controlled (Gate voltage).
    • Input Impedance: Very High.
    • Structure: Unipolar (uses majority carriers).
    • Speed: Faster than BJT.
    • Conduction Loss: Resistive (RDS(on)).
    • Thermal Stability: More stable (positive temp coefficient).

Question: Use / Application of each device.

  • SCR: High power AC voltage controllers (dimmers, heating), controlled rectifiers, HVDC transmission.
  • MOSFET: High-frequency switching power supplies (SMPS), DC-DC converters, low voltage motor control, automotive.
  • IGBT: Medium-to-high power motor drives (AC drives, servo drives), UPS, induction heating, traction control, renewable energy inverters (solar, wind).
  • BJT: Power amplifiers, linear power supplies (less common in modern high-power switching).
  • DIAC: Triggering device for TRIACs.
  • TRIAC: AC power control (light dimmers, small motor speed control, appliance control).

Turning ON Power Devices (Question 5)

Question: How do you turn on SCR / MOSFET / IGBT?

  • SCR:
    • Apply positive Anode-Cathode voltage (VAK > 0).
    • Inject positive current pulse into Gate terminal (relative to Cathode).
    • Anode current must exceed Latching Current (IL).
  • MOSFET (N-Channel Enhancement):
    • Apply positive Drain-Source voltage (VDS > 0).
    • Apply Gate-Source voltage (VGS) greater than Threshold Voltage (Vth).
  • IGBT (N-Channel):
    • Apply positive Collector-Emitter voltage (VCE > 0).
    • Apply Gate-Emitter voltage (VGE) greater than Threshold Voltage (Vth).

SCR Family Comparison (Question 6)

Question: Compare SCR, DIAC, TRIAC.

  • SCR:
    • Terminals: 3 (Anode, Cathode, Gate).
    • Conduction: Unidirectional (A to K).
    • Control: Gate pulse turns ON.
  • DIAC:
    • Terminals: 2 (MT1, MT2 / A1, A2).
    • Conduction: Bidirectional.
    • Control: No Gate. Turns ON when voltage exceeds Breakover Voltage (VBO) in either direction.
  • TRIAC:
    • Terminals: 3 (MT1, MT2, Gate).
    • Conduction: Bidirectional.
    • Control: Gate pulse (positive or negative) turns ON for either polarity of MT2 relative to MT1.

Device Limitations (Question 7)

Question: What are the limitations of SCR / MOSFET / IGBT?

  • SCR:
    • Slow switching speed (limits frequency).
    • No gate turn-off control (requires commutation).
    • dv/dt and di/dt limitations.
  • MOSFET:
    • Higher conduction loss (RDS(on)) at high currents compared to IGBT/SCR.
    • Body diode reverse recovery can be poor.
    • Susceptible to ESD.
    • Lower voltage ratings than SCR/IGBT (traditionally).
  • IGBT:
    • Slower than MOSFET.
    • Switching losses higher than MOSFET, esp. due to ’tail current'.
    • Potential for latch-up (less in modern devices).

SCR Gate Current Effect (Question 8)

Question: What will be the effect if we increase gate current in SCR?

  • Decreases turn-on time.
  • Decreases required forward breakover voltage to turn ON.
  • Increases noise immunity (less sensitive to spurious dv/dt triggering).
  • Increases gate power dissipation.
  • Does NOT significantly change ON-state voltage drop or holding current.
  • Excessive current damages the gate.

SCR Operating Modes (Question 9)

Question: Forward blocking, forward conduction mode.

  • Forward Blocking:
    • Anode positive, Cathode negative.
    • Gate signal absent or insufficient.
    • Device OFF, blocks forward voltage.
    • Small leakage current flows.
  • Forward Conduction:
    • Anode positive, Cathode negative.
    • Gate triggered (or VAK > VBO).
    • Device ON, conducts current freely.
    • Low forward voltage drop (1-2V).
    • Stays ON if anode current > IH.

VI Characteristics (Question 10)

Question: Explain VI characteristics of SCR / MOSFET / IGBT.

  • SCR:
    • Plots Anode Current (IA) vs Anode-Kathode Voltage (VAK).
    • Regions: Reverse Blocking, Forward Blocking, Forward Conduction.
    • Forward Blocking: High VAK, low IA (leakage).
    • Forward Conduction: Low VAK (1-2V), IA determined by load (must be > IH).
    • Gate current lowers VAK needed to enter conduction.
  • MOSFET (N-Channel Output):
    • Plots Drain Current (ID) vs Drain-Source Voltage (VDS) for different Gate-Source Voltages (VGS).
    • Cut-off: VGS < Vth, ID ≈ 0.
    • Ohmic/Linear Region: Low VDS, ID increases with VDS (acts like resistor RDS(on)).
    • Saturation Region: Higher VDS, ID levels off, controlled by VGS.
  • IGBT (Output):
    • Plots Collector Current (IC) vs Collector-Emitter Voltage (VCE) for different Gate-Emitter Voltages (VGE).
    • Similar shape to BJT curves but controlled by VGE.
    • Cut-off: VGE < Vth, IC ≈ 0.
    • Active Region: IC controlled by VGE, low ON-state voltage drop VCE(sat).

MOSFET Modes (Question 11)

Question: Modes of MOSFET (CE/D)? Likely Enhancement/Depletion.

  • Enhancement Mode (E-MOSFET):
    • Normally OFF (no channel at VGS=0).
    • Applying VGS > Vth creates (’enhances’) a channel.
    • Most common type in power electronics.
  • Depletion Mode (D-MOSFET):
    • Normally ON (channel exists at VGS=0).
    • Applying VGS can enhance (increase conductivity) or deplete (reduce/turn off conductivity) the channel.
    • Less common in power switching.

IGBT Control Type (Question 13)

Question: Is IGBT current controlled or voltage controlled?

  • Voltage controlled.
  • Gate-Emitter Voltage (VGE) controls the state (ON/OFF) and conductivity.
  • High input impedance (like MOSFET).

Device Symbols (Question 14)

Question: Symbols of SCR / MOSFET / BJT / IGBT (N/P).

  • SCR: Diode symbol with a gate terminal off the P-layer near the cathode.
  • MOSFET:
    • N-Channel Enhancement: Three terminals (Gate, Drain, Source), arrow on substrate points IN. Channel line is broken.
    • P-Channel Enhancement: Arrow on substrate points OUT. Channel line is broken.
    • N-Channel Depletion: Arrow points IN. Channel line is solid.
    • P-Channel Depletion: Arrow points OUT. Channel line is solid.
    • (Include body diode symbol between source and drain).
  • BJT:
    • NPN: Arrow on Emitter points OUT.
    • PNP: Arrow on Emitter points IN.
    • Terminals: Base, Collector, Emitter.
  • IGBT:
    • N-Channel: MOSFET-like gate, BJT-like Collector and Emitter. Arrow on Emitter like NPN BJT (points OUT).
    • P-Channel: Similar, but arrow on Emitter like PNP BJT (points IN).

Unit II: AC to DC Power Converters

Converter Types (Question 15)

Question: Difference between Full controlled converter and Semi controlled converter.

  • Full Controlled Converter:
    • Uses only controllable switches (e.g., SCRs).
    • Output voltage can be positive or negative (two-quadrant or four-quadrant operation possible with appropriate configurations).
    • Allows regeneration (power flow from DC side back to AC side).
    • Example: Single-phase full bridge with 4 SCRs.
  • Semi Controlled Converter (Half Controlled):
    • Uses a mix of controllable switches (SCRs) and diodes.
    • Output voltage is typically only positive (one-quadrant operation).
    • No regeneration possible.
    • Simpler control, often better power factor than full converter at high firing angles.
    • Example: Single-phase bridge with 2 SCRs and 2 Diodes.

Firing Angle Control (Questions 16, 17)

Question: What is purpose of controlling firing angle in converter?

  • To control the average DC output voltage of the converter.
  • By delaying the point (angle) in the AC cycle at which the SCRs are triggered (fired), the start of conduction is delayed, reducing the average output voltage.

Question: Define firing angle (alpha).

  • The angle (measured in degrees or radians) of the input AC voltage waveform at which the gate pulse is applied to the SCR to turn it ON.
  • Measured from the point where the device could start conducting if it were a diode.

Devices in Full Converters (Question 18)

Question: Name of device used in full converters.

  • Primarily Silicon Controlled Rectifiers (SCRs) are used in traditional line-commutated full converters.
  • IGBTs or MOSFETs can be used in modern PWM rectifiers (which are also AC-DC converters but operate differently).

Unit III: DC to AC Converters (Inverters)

Bridge Inverters (Questions 20, 21, 22)

Question: Function of bridge inverter.

  • To convert DC input voltage/power to AC output voltage/power.
  • Allows control over output AC voltage magnitude and frequency.

Question: Half bridge and Full bridge inverter.

  • Half Bridge:
    • Uses two switches (e.g., MOSFETs/IGBTs) and two capacitors (or split DC source).
    • Output voltage swings between +Vdc/2 and -Vdc/2 (relative to midpoint).
    • Requires fewer switches but needs a center-tapped DC source or large capacitors.
  • Full Bridge (H-Bridge):
    • Uses four switches.
    • Output voltage swings between +Vdc and -Vdc.
    • Can produce higher output voltage (twice the half-bridge for the same Vdc).
    • More complex but standard configuration.

Question: O/P of bridge inverter.

  • Basic square wave inverter: Output voltage is a square wave.
  • PWM Inverter: Output is a series of pulses (Pulse Width Modulated) which, when filtered or averaged over a cycle, approximates a sine wave (or other desired waveform).
  • Output frequency and fundamental voltage magnitude are controllable.
  • Contains harmonics in addition to the fundamental frequency.

Unit IV: DC to DC Converters (Choppers / SMPS)

Chopper Basics (Questions 29, 30, 31, 32, 33)

Question: Why step down chopper called so?

  • Because the average DC output voltage (Vo) is less than the DC input voltage (Vs).
  • It “chops” the input voltage, and by varying the ON time relative to the total period, the average output is controlled to be lower than the input.

Question: Types of chopper.

  • Classification by Quadrant Operation:
    • Class A: Step-down, First quadrant (Vo > 0, Io > 0).
    • Class B: Step-up, Second quadrant (Vo > 0, Io < 0).
    • Class C: Two-quadrant (Class A + Class B).
    • Class D: Two-quadrant.
    • Class E: Four-quadrant.
  • Classification by Circuit Topology (SMPS types):
    • Buck (Step-down).
    • Boost (Step-up).
    • Buck-Boost (Step-down or Step-up, inverting).
    • Cuk, SEPIC, Zeta (variations).
    • Isolated: Flyback, Forward, Push-Pull, Half-Bridge, Full-Bridge.

Question: Another name of chopper.

  • DC-to-DC converter.
  • Switching regulator.

Question: Components of chopper.

  • Basic step-down (Buck) chopper:
    • Power semiconductor switch (MOSFET, IGBT, BJT).
    • Diode (Freewheeling diode).
    • Inductor (Energy storage).
    • Capacitor (Output filter).
    • Control circuit (generates switching signal, e.g., PWM controller).
  • Other topologies have variations in component arrangement.

Question: Duty cycle & O/P Vtg relation.

  • Duty Cycle (D): Ratio of the ON time (Ton) of the switch to the total switching period (T = Ton + Toff). D = Ton / T.
  • Step-Down (Buck): Vo = D * Vs (assuming continuous conduction).
  • Step-Up (Boost): Vo = Vs / (1 - D).
  • Buck-Boost: Vo = -Vs * D / (1 - D).

Switched Mode Power Supplies (SMPS) (Questions 24, 25, 26, 27, 28)

Question: Use, application of SMPS.

  • Powering virtually all modern electronics: Computers, laptops, TVs, phone chargers, servers.
  • Industrial power supplies, DC-DC converters in vehicles, LED drivers.
  • Advantages: High efficiency, small size, light weight compared to linear supplies.

Question: Types of SMPS.

  • Non-Isolated: Buck, Boost, Buck-Boost.
  • Isolated (use transformer): Flyback, Forward, Push-Pull, Half-Bridge, Full-Bridge.

Question: Difference between SMPS & linear power supply.

  • Linear Power Supply:
    • Uses a transformer (usually 50/60Hz), rectifier, filter, and a linear regulator (transistor in active region or LDO).
    • Regulation achieved by dissipating excess power as heat in the regulator.
    • Low efficiency, bulky, heavy.
    • Low output ripple and noise.
  • SMPS:
    • Uses a switch operating at high frequency (kHz to MHz), energy storage elements (inductor, capacitor), rectifier/filter, and often a high-frequency transformer for isolation/voltage scaling.
    • Regulation achieved by changing the duty cycle of the switch.
    • High efficiency, compact, lightweight.
    • Can generate more output noise/ripple (EMI).

Question: Meaning of Switch mode in SMPS.

  • Refers to the power semiconductor (MOSFET/BJT) acting as a controlled switch: either fully ON (saturation) or fully OFF (cut-off).
  • Minimizes power dissipation in the switching element because either voltage or current is near zero (ideally).
  • This contrasts with a linear regulator where the transistor operates in the active region with significant voltage and current simultaneously, leading to power loss (heat).

Question: Block diagram of SMPS.

  • Basic AC-DC SMPS:
    1. Input Rectifier & Filter: Converts AC input to unregulated DC.
    2. Inverter/Chopper Stage: High-frequency switch(es) chop the DC. May include high-frequency transformer for isolation and voltage scaling.
    3. Output Rectifier & Filter: Converts chopped high-frequency AC back to DC and filters it.
    4. Control Circuit: Senses output voltage/current and adjusts the duty cycle of the switch(es) via feedback (often using PWM) to maintain regulation.
  • Basic DC-DC SMPS (e.g., Buck):
    1. Input DC Source.
    2. Switch (e.g., MOSFET).
    3. Energy Storage (Inductor, Diode).
    4. Output Filter (Capacitor).
    5. Control Circuit (PWM controller with feedback).

General

Full Forms (Question 19)

Question: SMPS full form / IGBT full form / BJT / SCR / UPS / MOSFET.

  • SMPS: Switched-Mode Power Supply
  • IGBT: Insulated Gate Bipolar Transistor
  • BJT: Bipolar Junction Transistor
  • SCR: Silicon Controlled Rectifier
  • UPS: Uninterruptible Power Supply
  • MOSFET: Metal-Oxide-Semiconductor Field-Effect Transistor